EN 
ZH Surge-R2R Press – Roll-to-Roll Single Pass Digital Printer
High-speed flexible material printing for packaging, labels, and more – no plates, zero MOQ, print on demand.
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Surge-R2R Press is Renovix’s industrial-grade roll-to-roll single pass printer designed for high-volume digital printing on flexible materials. Featuring advanced piezoelectric printhead technology, UV LED instant curing, and resolutions up to 1200dpi, it delivers exceptional print quality at production speeds.
No plates, no minimum order quantity – print on demand, reduce waste, and maximize profitability. From flexible packaging and labels to gift wrapping and industrial films, the Surge-R2R Press adapts to your needs with minimal setup time and maximum output.
Built for businesses seeking flexibility, speed, and cost efficiency – from small-batch custom orders to large-scale production, one machine does it all.
More auto | Powerful | Intelligent
▶ Speed & Performance
1.High-speed roll-to-roll single pass printing – one pass, high-volume production.
2.Direct CMYK+White printing on flexible materials – BOPP, PET, vinyl, paper, films, and more.
3.UV LED instant curing – energy-efficient, cold-curing, instant rewinding.
4.Industrial piezoelectric printhead – 1200dpi for razor-sharp detail and vivid colors.
▶ Precision & Automation
1.High-precision tension control system – stable transport, no wrinkles or misalignment.
2.Ink recirculation inside printhead – prevents clogging, extends printhead life.
3.Automatic unwind-rewind system – continuous feeding and collection, non-stop production.
4.Smart PLC touchscreen control – intuitive interface, real-time monitoring, one-touch operation.
▶ Flexibility & Customization
1.No plate, no engraving, zero MOQ – eliminate setup costs, print on demand.
2.Variable data printing support – QR codes, barcodes, serial numbers, drug codes, and more.
3.Customized solutions available – tailored configurations for your specific production needs.
Application
From flexible films to creative packaging – one machine, limitless possibilities.Print on BOPP, PET, PP, vinyl, paper, laminates, shrink sleeves, and more – with support for variable data, QR codes, barcodes, and serial numbers.
Why Choose Surge-R2R Press?
High-speed roll-to-roll single pass printing – redefining productivity for flexible material production.
Roll to Roll Single Pass Printer
Product
Flexographic printer
No plate making required. Direct file import, setup in minutes. Zero plate costs.
Plate Making & Setup
Plate making required (photopolymer plates). Changeover needs anilox roll replacement + calibration. Setup > 30 min.
Zero MOQ – print 1 meter or 10,000 meters, you decide.
Minimum Order Quantity (MOQ)
High MOQ required (typically 5,000–10,000+ units). Plate costs must be amortized.
High-precision encoder + infrared sensor for real-time calibration. No drift, no misregistration.
Registration & Positioning Accuracy
Prone to registration drift due to tension fluctuations – especially on thin films or at high speed.
Native support: QR codes, barcodes, serial numbers, drug codes, and more.
Variable Data Printing
Extremely difficult. Only suitable for long-run, fixed-pattern printing.
Low impact. UV LED curing, no solvents, no plate-making wastewater.
Environmentally friendly
High chemical usage. Solvent-based cleaning and wastewater discharge.
In the field of industrial-grade single-pass digital printing, the printhead is not only a core component but also the soul that determines production efficiency and output quality.
We perfectly combine high-performance industrial printheads with our UV single-pass printers to bring you the ultimate printing experience.
- 54–328mm customizable print widths – adapts to various roll sizes and applications
Resolution up to 1200 dpi – razor-sharp details and vivid color reproduction
Industrial-grade durability – built for continuous high-volume production
While achieving high-speed roll-to-roll single pass printing, the Surge-R2R Press ensures exceptional color performance. The combination of a high-precision inkjet system and advanced color management software enables accurate, vibrant full-color images with smooth gradients to be precisely printed on BOPP, PET, PP, vinyl, paper, and various flexible films – all in a single pass.
Whether it’s complex gradient patterns, delicate brand logos, or high-coverage packaging designs, the Surge-R2R Press delivers exceptional fidelity and stunning visual impact – empowering your brand with professional-grade flexible packaging and label printing.
Our UV LED curable ink features a low-VOC, eco-friendly formulation that significantly reduces environmental impact while meeting increasingly stringent international safety standards. Green, safe, and harmless – protecting your health and the environment.
With UV LED instant curing technology, ink dries immediately upon contact – no drying time, no waiting. This enables instant rewinding and downstream processing, dramatically improving production efficiency. The cured ink delivers excellent adhesion, scratch resistance, and weatherability on a wide range of flexible substrates.
Every user’s product size, height, and printing needs are different. Renovix has a professional technical team and engineers who can tailor a complete, intelligent, and automated printing solution to your specific needs.
Contact the Renovix team now!
Product Details
Dedicated research and development and excellent manufacturing quality give you a unique and reliable digital printer, empowering your brand/products.
User-Friendly Computer Control
Integrated industrial computer with pre-installed software and remote assistance from the Renovix team for seamless operation and minimal downtime.
UV LED Instant Curing System
Energy-efficient cold-curing technology fixes ink immediately upon contact – no drying time, instant rewinding. Protects heat-sensitive materials while reducing energy consumption.
Automated Unwind-Rewind System
Continuous roll feeding with auto-tracking and tension control. Minimizes manual intervention for uninterrupted, non-stop production.
High-Precision Tension Control System
Maintains stable material transport throughout the entire unwind-print-rewind process. Prevents stretching, wrinkles, and misregistration – even on thin films at high speed.
Smart PLC Touchscreen Control
Intuitive interface for real-time production monitoring, parameter adjustment, and one-touch operation. Visualize and control your entire workflow from a single screen.
Automatic Calibration & Positioning System
High-precision encoder with infrared sensor enables real-time registration and position correction. Eliminates misalignment and ensures consistent print quality across the entire roll.
Adjustable Receiving System
Automatically collects and rewinds finished rolls with precision tension adjustment. Ensures consistent, ready-to-use rolls without manual handling.
Variable Data Printing Support
On-the-fly printing of QR codes, barcodes, serial numbers, drug regulatory codes, and personalized text. Perfect for traceability, anti-counterfeiting, and customized packaging applications.
Technical Specifications
Good products are revealed in the details.
| Print head | Industrial micro piezo printhead |
| Technology | MEMS/ POD technology |
| Ink recirculation | Ink recirculation through all channels |
| Printhead life | Piezoelectric Drive durability, more than 106 billion inkjet times |
| Greyscale | Greyscale levels printing |
| Nozzles Resolution | 600×600dpi 300×300dpi; 1200×1200dpi; |
| Number of nozzles | 4-30pcs as print area demand |
| Temperature control | Build-in temperature sensor |
| Jetting frequency | 12kHz / 3drops |
| Printhead Protection Technology | Auto carriage/printhead anti-scratch kit |
Material thickness | 0.02~3mm |
| Printing width(mm) | 54mm/ 106mm/ 160mm/ 216mm/ 274mm/ 328mm |
| Material load width(mm) | 330mm/ 450mm /550mm |
Material unwinder & rewinder | Diameter less than or equal to 650mm 3 inch gas boost roller |
| Print Speed | 20-80m/mins |
Inkjet printing function | Patterns/QR codes/barcodes/drug regulatory codes/characters/etc |
Material pretreatment | Integrated Plamas/ corona/ dust removal system optional |
Material tenssion system | Intelligent constant tenssion control system |
Material deviation correction system | Intelligent real-time auto deviation control system |
| Control syetem | Renovix Roll-to-Roll Single Pass Control software, pre-installed in integrated computer on machine |
| RIP Software | RIIN software with color management (With ink consumption/ cost auto calculation) |
Input format | PDF、JPG、TIF、AI etc. |
| Remote control software | Pre-installed in integrated computer on machine |
| Other option | Software interface secondary development available |
| Variable data editing software available | |
| I/O Interface, robot controlling conection support |
| Ink type | UV ink/water-based ink |
| Color Configuration | Monochrome, CMYK Optional: Primer, W, VR, Spot color Cyan(C), Magenta(M), Yellow(Y), Black(K), White (W) |
| Ink supply | Continual ink supply system (CISS); Intelligent constant sub-ink tank pressure |
| Ink filter | Ink filtration system available to filtering oversized particles |
| Ink tank | 1500ML/color |
| Protection system | Automatic ink shortage alarm system, support ink refilled during printing |
| Anti clogging of Printhead | Automatic white ink stirring system; nagative pressure ink control |
| Cleaning & Maintenance system | Automatic cleaning ink station, auto flashing and maintanence |
| Temperature | Ambient temperature: 18°C~30°C (64°F~86°F) Relative humidity: 30%~70% (non-condensing) |
| Voltage | 220V/AC(±10%), 50/60Hz, 10KW(Max.) |
| Acoustic noise level | 70db(A) or less |
| Printer size(L*W*H) | 2200*1400*1700mm |
| Package size(L*W*H) | 2500*1700*2000mm |
| Net Weight of printer | 1500KG |
| Gross weight | 1700KG |
| Package type | Inside foam protection, outside Ply-wood steel frame package |
| Operating system | Windows® 10 (64 bit) Recommend |
| CPU | Intel® Core™ i5, 2.5 GHz or more |
| HDD | Install space 1 GB or more; Working space 100 GB |
| Processor prefered | INTEL AMD |
| Storage | RAM>8G |
| Data Interface | Gigabit Ethernet port |
FAQ about UV Roll to roll Printer
The Surge-R2R Press is a revolutionary roll-to-roll single pass digital printing solution that combines the extreme speed of “Single Pass” printing with the broad material adaptability of “UV LED curing.” It eliminates costly plate-making and high MOQ barriers, enabling on-demand, just-in-time flexible material production. Whether you’re printing packaging films, labels, gift wrapping, or industrial materials, the Surge-R2R Press empowers your business with unmatched flexibility, efficiency, and cost control – helping you stand out in the competitive flexible packaging market.
A roll-to-roll single pass printer is a digital printing system where the printhead remains stationary while flexible material (roll) passes beneath it in a continuous feed, completing the entire print in a single pass. Unlike flexography or screen printing, which require plates, lengthy setup, and high minimum orders, the Surge-R2R Press offers on-demand digital printing with zero plate costs, zero MOQ, and the ability to print variable data, making it ideal for short-run, customized, and just-in-time production.
The Surge-R2R Press supports a wide range of roll-fed substrates, including BOPP, PET, PP, vinyl, paper, laminates, films, and more. With optional plasma surface treatment, it ensures excellent ink adhesion on challenging materials without additional coating processes.
No plate making is required. The Surge-R2R Press is a fully digital system – simply import your design file and start printing. There is zero MOQ (minimum order quantity), meaning you can print 1 meter for a sample or 10,000 meters for mass production – you decide, with zero setup waste and zero plate costs.
The Surge-R2R Press delivers high-speed single pass printing with adjustable speed settings to match your production requirements. Whether you need short-run custom orders or high-volume continuous production, the machine adapts to your workflow with consistent quality and minimal downtime.
Not at all. The Surge-R2R Press features an intuitive PLC touchscreen control with one-click start operation. The integrated computer comes with pre-installed software and remote assistance from Renovix team. The ink recirculation system inside the printhead prevents clogging and significantly reduces maintenance frequency, extending printhead life.
Yes. The Surge-R2R Press natively supports variable data printing, including QR codes, barcodes, serial numbers, drug regulatory codes, alphanumeric characters, matrix codes, and more. This makes it the ideal solution for industries requiring product traceability, anti-counterfeiting measures, and personalized packaging.
More Product
Renovix team is dedicated to research and development, striving to bring you the smartest, most convenient, most suitable, and most cost-effective printing solutions to empower your brand.
Get in touch
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Visit our office
Room 105, Tower B, Tianhui Building, No. 29, Yeqin 1st Road, Longgang District, Shenzhen, Guangdong, China
Message Us
info@onepassprinters.com
+86 13302697226
